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U.S. Department of Health and Human Services

TPLC - Total Product Life Cycle

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Device instrument, surgical, orthopedic, ac-powered motor and accessory/attachment
Regulation Description Surgical instrument motors and accessories/attachments.
Product CodeHWE
Regulation Number 878.4820
Device Class 1

MDR Year MDR Reports MDR Events
2020 3248 4035
2021 3140 3846
2022 3327 4035
2023 3397 4243
2024 3686 4956
2025 2710 3695

Device Problems MDRs with this Device Problem Events in those MDRs
Physical Resistance/Sticking 4456 4463
Complete Loss of Power 3430 3430
Mechanical Jam 2959 2959
Excessive Heating 1603 1603
Break 1603 1618
Fracture 1491 2147
Appropriate Term/Code Not Available 1107 1108
Output below Specifications 1036 1036
Detachment of Device or Device Component 1028 1801
Noise, Audible 857 857
Failure to Cut 675 677
Unintended System Motion 638 639
Intermittent Loss of Power 631 631
Device-Device Incompatibility 526 526
Overheating of Device 312 476
Mechanical Problem 307 308
Fluid/Blood Leak 271 829
Device Remains Activated 233 718
Material Fragmentation 223 310
Device Slipped 201 202
Material Twisted/Bent 196 196
Leak/Splash 193 193
Material Disintegration 192 538
Naturally Worn 180 181
Material Deformation 157 157
Premature Separation 156 156
Vibration 150 150
Fail-Safe Did Not Operate 141 412
Flaked 126 1791
Entrapment of Device 120 124
Electrical /Electronic Property Problem 106 106
Fail-Safe Problem 89 193
Corroded 80 81
Defective Device 71 71
Adverse Event Without Identified Device or Use Problem 66 66
Difficult to Open or Close 61 213
Unintended Movement 47 48
Material Integrity Problem 45 47
Energy Output Problem 45 45
Crack 45 46
Compatibility Problem 44 44
Dull, Blunt 37 37
Unintended Power Up 36 43
Material Separation 31 31
Environmental Particulates 31 31
Component Missing 30 30
Power Problem 30 30
Device Reprocessing Problem 30 30
Material Split, Cut or Torn 30 30
Contamination /Decontamination Problem 30 30

Patient Problems MDRs with this Patient Problem Events in those MDRs
No Clinical Signs, Symptoms or Conditions 15955 20941
No Consequences Or Impact To Patient 2274 2605
Insufficient Information 653 850
Foreign Body In Patient 390 395
No Patient Involvement 236 799
No Known Impact Or Consequence To Patient 153 254
Device Embedded In Tissue or Plaque 105 109
No Code Available 66 66
Burn(s) 41 41
Skin Tears 26 26
Injury 26 26
Not Applicable 24 24
Appropriate Clinical Signs, Symptoms, Conditions Term / Code Not Available 19 19
Unspecified Tissue Injury 19 20
No Information 15 28
Bone Fracture(s) 14 14
Superficial (First Degree) Burn 10 10
Pain 6 6
Failure of Implant 6 6
Unspecified Infection 6 6
Perforation 5 5
Burn, Thermal 4 4
Abrasion 4 4
Cardiac Perforation 4 4
Laceration(s) 4 4
Brain Injury 3 3
Infiltration into Tissue 3 3
Full thickness (Third Degree) Burn 3 3
Limb Fracture 2 2
Swelling/ Edema 2 2
Tissue Damage 2 2
Hemorrhage/Bleeding 2 2
Rupture 1 1
Skin Discoloration 1 2
Nerve Damage 1 1
Hypersensitivity/Allergic reaction 1 1
Arrhythmia 1 1
Shock 1 1
Non-union Bone Fracture 1 1
Hearing Impairment 1 1
Patient Problem/Medical Problem 1 1
Tinnitus 1 1

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