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U.S. Department of Health and Human Services

TPLC - Total Product Life Cycle

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Device instrument, surgical, orthopedic, ac-powered motor and accessory/attachment
Regulation Description Surgical instrument motors and accessories/attachments.
Product CodeHWE
Regulation Number 878.4820
Device Class 1

MDR Year MDR Reports MDR Events
2021 3140 3846
2022 3327 4035
2023 3397 4243
2024 3686 4956
2025 2882 3858
2026 632 744

Device Problems MDRs with this Device Problem Events in those MDRs
Physical Resistance/Sticking 3963 3970
Complete Loss of Power 3419 3419
Mechanical Jam 3049 3049
Break 1523 1532
Excessive Heating 1428 1428
Fracture 1176 1711
Appropriate Term/Code Not Available 1176 1177
Detachment of Device or Device Component 919 1568
Noise, Audible 699 699
Failure to Cut 649 651
Intermittent Loss of Power 554 554
Output below Specifications 515 515
Device-Device Incompatibility 489 489
Unintended System Motion 478 479
Mechanical Problem 313 313
Overheating of Device 290 397
Fluid/Blood Leak 226 677
Device Slipped 216 217
Material Fragmentation 200 285
Device Remains Activated 193 499
Leak/Splash 179 179
Naturally Worn 177 178
Material Disintegration 175 475
Material Twisted/Bent 171 171
Premature Separation 157 157
Material Deformation 146 146
Fail-Safe Did Not Operate 119 390
Flaked 115 1854
Electrical /Electronic Property Problem 112 112
Entrapment of Device 107 111
Vibration 106 106
Corroded 80 81
Defective Device 65 65
Adverse Event Without Identified Device or Use Problem 58 58
Fail-Safe Problem 56 88
Difficult to Open or Close 55 163
Material Integrity Problem 44 46
Unintended Movement 43 44
Power Problem 42 42
Compatibility Problem 41 41
Crack 36 37
Material Split, Cut or Torn 34 34
Positioning Failure 33 33
Unintended Power Up 32 36
Component Missing 32 32
Device Reprocessing Problem 31 31
Environmental Particulates 29 29
Use of Device Problem 29 29
Difficult or Delayed Separation 28 29
Smoking 28 28

Patient Problems MDRs with this Patient Problem Events in those MDRs
No Clinical Signs, Symptoms or Conditions 16039 20650
Insufficient Information 637 808
Foreign Body In Patient 357 362
Device Embedded In Tissue or Plaque 85 92
Burn(s) 29 29
Skin Tears 26 26
Appropriate Clinical Signs, Symptoms, Conditions Term / Code Not Available 18 18
Unspecified Tissue Injury 18 19
Bone Fracture(s) 9 9
Superficial (First Degree) Burn 8 8
Perforation 6 6
Pain 6 6
Unspecified Infection 5 5
Failure of Implant 5 5
Cardiac Perforation 4 4
Abrasion 3 3
Laceration(s) 3 3
Infiltration into Tissue 3 3
Brain Injury 2 2
No Known Impact Or Consequence To Patient 2 2
Limb Fracture 2 2
Swelling/ Edema 2 2
Hemorrhage/Bleeding 2 2
Full thickness (Third Degree) Burn 2 2
Hearing Impairment 1 1
Hypersensitivity/Allergic reaction 1 1
Rupture 1 1
Nerve Damage 1 1
Shock 1 1
Non-union Bone Fracture 1 1
Tinnitus 1 1
No Consequences Or Impact To Patient 1 1

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