It was reported that during preparation of the emboshield nav6 embolic protection system (eps), there was difficulty inserting the filter into the delivery catheter (dc) pod and the delivery catheter was kinked.Additionally there was some bunching and wrinkling observed on the delivery catheter pod after attempting to pull the filter into the dc pod.The torque device was not used.There was no reported device use or patient involvement.Another, same size emboshield nav6 was used to complete the procedure.There was no reported clinically significant delay in the procedure.No additional information was provided.Returned device analysis identified a split/torn delivery catheter pod.
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The device was returned for analysis.The reported difficult to insert was unable to be replicated in a testing environment due to the condition of the returned device.The reported material twisted / bent (bunching, wrinkling) was unable to be confirmed however there were other dc pod damages (split, separated).A review of the lot history record identified no manufacturing nonconformities issued to the reported lot that would have contributed to this event.Additionally, a review of the complaint history did not indicate a lot specific quality issue.Reportedly, the torque device was not used to pull the filter into the dc pod.It should be noted that the emboshield nav6 embolic protection system instructions for use (ifu) states: carefully pull the torque device in a controlled manner to retract the barewire filter delivery wire and observe the filtration element being retracted through the loading funnel into the delivery catheter pod.In this case it is undetermined if the ifu deviation caused/contributed to the reported difficulties.As there was no damage noted to the device during the inspection prior to use, the investigation determined the reported/noted difficulties appear to be related to circumstances of the procedure as it is likely that the filter was pulled into the pod too quickly or with excessive force resulting in the reported/noted dc pod damages (split, separated); thus resulting in the reported difficult to insert.Manipulation of the device resulted in the noted barewire coil damage (stretched).The noted multiple bends on the delivery catheter shaft likely occurred due to handling or during packing for return analysis.There is no indication of a product quality issue with respect to manufacture, design or labeling.
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