At hlm start, venous air block, volume shortage in system, cracking of the de-airing valve on venous side (yellow plug), hlm stop, replacement of oxygenator.Patient is doing well and on normal station.(b)(4).
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The product was visually inspected in the complaints laboratory of the manufacturer on 2016-09-23.The yellow cap of the de-airing valve was not present.The de-airing membrane was damaged.During flushing of the blood-side of the oxygenator, a clear leakage from the de-airing membrane was established.Therefore, the customer's reported issue could be confirmed.The damaged membrane was inspected more closely under the microscope, and it was found that the white teflon layer was ruptured but the fleece layer was still intact.The issue was investigated further by r&d and the therapy application/clinical risk manager, and it was concluded that the membrane de-airing membrane had been subjected to abnormally high pressures in the opposite direction to the expected flow.In other words, it was concluded that the pressure must have come from something attached to the de-airing valve connector, or, alternatively, that the membrane was physically damaged from an external source (e.G.A needle).The oxygenator was returned to the complaint laboratory for further testing.A cap was placed on the de-airing valve connector to seal the valve, and the oxygenator was tested again for leaks other than from the de-airing valve and none were found.As a last step, the oxygenator was sawn open to be able to examine the de-airing membrane more closely, and it was concluded that it showed signs of damage from excessive pressure or force, and this reinforces the earlier conclusions that this was user caused.
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