Conmed received (36) 10k150 tubing sets with lot number 201609074 for evaluation.Visual examination of the returned packages determined that all 36 packages exhibit creases in the bottom section of the chevron area of the pouches.This condition may be the result of extreme stresses during shipping and handling.One package with the most visible issues was dye leak tested.The sample failed the dye leak test; the device was found to have a sterility breach.A review of the device history record for this lot found no abnormalities that would contribute to this issue.Of this lot containing 1500 units, there have been no other similar reports received.A 2-year review of the complaint history for this device family shows there have been 75 reports related to this failure mode.During this same 2-year time frame, approximately (b)(4) units have been sold worldwide, making the occurrence rate for this failure mode (b)(4) percent.To date, there have been no serious injuries or deaths related to this reported problem.This failure mode is addressed in the dfmea, and the safety risk has been found to be acceptable.An investigation has been opened to address this issue and to ensure product safety.The packaging anomaly was obvious to the distributor personnel and therefore prompted the return of the device for evaluation and replacement.As with all medical devices, examination of the products occurs multiple times prior to use (shipping/receiving, distribution, storage and immediately prior to use).Good clinical practice would include examination and verification of the original packaging and its labeling to ensure both are intact.Additionally, the product's instructions for use (ifu) warns: if packaging has been opened/damaged or altered, do not use the product and contact the manufacturer immediately.
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