The reported disposable firstpass suture passer device, intended for use in treatment, was returned for evaluation.A relationship between the device and reported incident was established based on our visual and functional evaluations.Visual evaluation of the returned device shows the pinion gear was found out of position.Device was received with its lever in acceptable working condition; however, upon opening the device, the pinion gear was found out of position.Functional test was performed and the device was able to function as intended.Ultratape suture and foam to replicate tissue were used to test the device.Suture was able to load and lever was able to actuate and pass the needle thru foam.Suture was passed and captured as intended.Based on visual and functional observations, customers complaint was confirmed.Root cause based on further evaluation is due to insufficient manufacturing specification.Changes have been implemented to eliminate or reduce the failure from happening again.There were no indications that would suggest that the device did not meet product specifications upon release into distribution.
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