The device was returned to boston scientific for analysis.Visual and microscope inspections showed the flushing line was filled with blood residues.There was also blood residues surrounding the blue proximal cap and valve body.After rinsing and gently swabbing the exterior of the valve body, there was a noticeable tear extending vertically.Functional testing showed the device passed the test method as currently released.There were no signs of bubbles in the flushing line during syringe vacuum pulls.The device passed the hemostasis valve test method (using an inserted dilator) as currently released.No significant beads of saline were observed at the valve body when pressurized to 5.5 psi with saline.The device passed the hemostasis valve test method (using a polarx inserted, instead of dilator) as well.No significant beads of saline were observed at the valve body when pressurized to 5.5 psi with saline.However, when the polarx was tipped at slight angles (relative to the sheath), the valve developed a noticeable leak.Note, the valve was potentially damaged further by accidental partial insertion of balloon protective sleeve during initial attempts to insert polarx catheter.The protective sleeve was accidentally bumped distally when the polarx balloon passed through the valve housing.Note: additional testing, including variations of these tests, as well as imaging and dimensional measurements of the valve, will be completed and further documented.Dissection of the handle halves showed the interior of handle halves had no signs of blood residues in valve region.There was blood residues surrounding and inside the valve body.After all functional testing was completed, the valve body had a noticeable tear that was appreciably different than as-received condition.Additional tearing likely occurred from insertions of dilator, polarx, and accidental insertion of balloon protective sleeve.Air pressure test to identify the location of leaks was performed.The device was gently pressurized with 2 psi at the flushing line luer fitting while plugging the distal tip of the catheter, using an isacc tester.The valve body was then submerged in a beaker of water.A steady stream of bubbles appeared at the valve region.The bubbles appeared to form only at the tear(s) and valve slits.The manufacturing batch record review confirmed that the device met all material, assembly and performance specifications.
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