Qn# (b)(4).The customer returned one cartridge 544230 hemolok ml clips 6/cart 84/box for investigation.The cartridge contained 4 intact clips and 1 broken clip.One intact clip was also returned loose.The cartridge and loose clip were visually examined with and without magnification.Visual examination revealed that the broken clip in the cartridge exhibited a staggered break where the outer hinge was broken in the center and the inner hinge was broken towards the hook side.The sample appears used as there was biological material found on the cartridge.Functional inspection was performed on the 4 intact clips from the cartridge and the 1 intact clip that was returned loose.A lab inventory clip applier was used to test the clips.The first clip was able to properly load into the applier.The clip properly fired and released onto over-stressed surgical tubing.No defects or anomalies were observed with the clip.These actions were repeated with the 4 remaining clips and the same results were found.The root cause of the staggered break at the hinge is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.A capa has been previously opened to further investigate issues related to clip breakages.The ifu for this product, l02425, was reviewed as a part of this complaint investigation.The ifu states, "always check the alignment of the applier jaws before use.When closed, jaw tips should be directly aligned and not offset.Alignment of the jaw is critical for safe application of the clip.If this is not done, patient injury may occur.Proper maintenance, care and cleaning are necessary to ensure proper functionality." the broken clip exhibited a staggered break where it was broken at the center of the outer hinge and on the hook side of the inner hinge.The root cause is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.A capa has been previously opened to further investigate issues related to clip breakages.The reported complaint of "broken parts - clip - hinge" was confirmed based upon the sample received.One cartridge was returned with 4 intact clips and 1 broken clip.There was also 1 intact clip returned loose.The broken clip exhibited a staggered break at the hinge where the outer hinge was broken at the center and the inner hinge was broken towards the hook side.The 5 intact clips that were returned were all properly able to load and fire from a lab inventory clip applier onto over-stressed surgical tubing.There were no defects or anomalies observed with the intact clips.The root cause of the staggered break at the hinge is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.A capa has been previously opened to further investigate issues related to clip breakages.
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