The reported issue states, " the blender was in use on an infant".While the staff was turning the knob, the levels of oxygen were not increasing.The patient was not receiving the required levels of oxygen and coded.The customer believes the patient was intubated, and was manually provided with oxygen until the blender was swapped out with one that was functioning properly.The unit did not test to oem standards.In reference to service manual titled "carefusion bird high flow blender rev 2013", specifically section "d.Calibration procedure", an oxygen concentration evaluation was performed, and the blender was only giving 33.5% on the auxiliary outlet and 21.8% on the primary outlet.The blender would not increase or decrease oxygen mixture when turning the knob.The blender did not show any signs of physical damage or mishandling from the facility.Once the unit was taken apart, it was discovered that the diaphragms inside the diaphragm blocks had been torn and deteriorated.The diaphragms were causing the blender to not regulate the oxygen concentration.The diaphragms were installed on 1/17/20 and had been working for one year before the unit failed.Upon further inspection of the unit, there were no traces of any damages to the o-rings, springs, or filters.All of the rubber o-rings held their physical composition and were sealing the blender properly.Upon review of all objective evidence, the customer complaint was confirmed.The root cause was determined to be related to harsh conditions that resulted in a reduced life expectancy of the blenders diaphragms.After reviewing the maintenance records, ahs biomedical engineering staff noticed that most nicu rooms have "incorrect labeling" and "leakage" on oxygen and medical air gas.The maintenance records do not specify any details on those findings.Finally, we noticed that the calibrate date on analysis equipment were last calibrated in 2019.No additional patient or event information is available.This type of event will continue to be monitored.
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The reported issue states, " the blender was in use on an infant.While the staff was turning the knob, the levels of oxygen were not increasing.The patient was not receiving the required levels of oxygen and coded.The customer believes the patient was intubated, and was manually provided with oxygen until the blender was swapped out with one that was functioning properly.
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