Mayfield modified skull clamp (a1059) was returned for evaluation: device history record (dhr): the dhr was reviewed and shows no abnormalities related to the reported failure.Failure analysis - unit received with the lock having both rotational and lateral movement and a residue buildup is present.Upon disassembly repair noted the index knob and the lock will need new components added to replace worn internal parts; ratchet extension was repaired.Unit was machined to have heli-coils added to large starburst threads.Unit has been repaired; worn, damaged, and missing parts were replaced.General maintenance performed.Root cause analysis :the reported complaint was confirmed from the evaluation.Parts of the device are worn and damaged.Evaluation showed that the lock had movement and a residue buildup is present.The definite root cause cannot be reliably determined.The most probable root cause is wear and tear or improper handling.The unit needs repair, and replacement of worn parts.General maintenance and cleaning required.No further investigation required based on the acceptability of risk and no adverse trends identified.This will be monitored and trended going forward.
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