Mayfield modified skull clamp (a1059) was returned for evaluation: device history record (dhr): the dhr was reviewed and shows no abnormalities related to the reported failure.Failure analysis - the investigation of the returned device showed that the reported complaint was confirmed from the evaluation.Evaluation found the unit received with the lock having both rotational and lateral movement and a residue buildup was present.Upon disassembly, repair noted the index knob and the lock needed new components added to replace worn internal parts.Unit needs to be machined to have heli-coils added to the large starburst threads, and the set screw in the swivel base was tight.Replacement of worn components and addition of heli-coils, general maintenance and cleaning performed.Root cause - complaint confirmed via inspection of the unit.The lock had rotational and lateral movement and the index knob and lock required replacement of worn internal parts.Probable root cause is routine use and wear.No further investigation required based on the acceptability of risk and no adverse trends identified.This will be monitored and trended going forward.
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