MAUDE Adverse Event Report: BLUE BELT TECHNOLOGIES REAL INTELLIGENCE ROBOTIC DRILL; ORTHOPEDIC STEREOTAXIC INSTRUMENT

Model Number ROB10013

Device Problem Connection Problem (2900)

Patient Problem No Clinical Signs, Symptoms or Conditions (4582)

Event Date 07/19/2022

Event Type  Injury  

Manufacturer Narrative

Internal complaint reference: (b)(4).

Event Description

It was reported that during set up for a cori assisted surgery, the real intelligence robotic drill was not getting detected.The drill is showing deactivated.The procedure was completed, with a significant delay, using manual procedure.Patient was not harmed beyond the problem reported.

Manufacturer Narrative

The real intelligence robotic drill, part number rob10013, serial number (b)(6), intended for treatment was not returned for evaluation, therefore a device analysis was unable to be performed.A complaint history review for similar reported/confirmed complaints has identified prior events.A review of manufacturing records indicate the device met all specifications upon release into distribution.Refer to the real intelligence cori for knee arthroplasty user manual (500230 rev d) page 27, section ¿assembling the robotic drill¿, and page 30, section ¿connecting the robotic drill¿ for proper connection, set up and handling of the real intelligence robotic drill.The failure mode and associated risk have been anticipated within the risk file and the documented risk level is still within the product risk profile.A historical escalation event review was not completed.The product was not returned and no evidence was made available to link the complaint to an escalation event.Although the reported problem was not confirmed through a visual or functional evaluation, factors contributing to the reported symptom may have been associated with a loose internal connector.Based on the investigation, the need for a corrective action is not recommended or required at this time.Should any additional information be received the complaint will be reopened.The failure mode will continue to be closely monitored through complaint investigation and trended through post market surveillance activities.E1: name and address.

Manufacturer Narrative

H6: health effect - impact code.

Manufacturer Narrative

H3, h6: the cori, real intelligence robotic drill, part number rob10013, sn(b)(6), intended for use in treatment was returned for evaluation.The exterior condition shows minor wear (scratches/scuffs).Nothing was identified visually that contributed to the reported problem.A functional evaluation was performed.The reported problem was confirmed.The exposure control motor is faulty.All encoder pins are dead.The most likely cause for the drill not getting detected is the faulty exposure control motor.The exposure motor failed as a result of forces on the encoder board due to epoxy filler and adhesive.A possible material issue that is breaking the encoder solder joints.A review of manufacturing and service records indicate the device met all specifications upon release into distribution.A complaint history review for similar reported/confirmed complaints found similar events.A historical escalation event review was completed.The review determined that prior escalation actions are applicable to the scope of this complaint and further investigation into the reported failure is being conducted to determine if additional escalation actions are required.Refer to the real intelligence cori for knee arthroplasty user manual (500230 rev d) page 27, section ¿assembling the robotic drill¿, and page 30, section ¿connecting the robotic drill¿ for proper connection, set up and handling of the real intelligence robotic drill.The failure mode and associated risk have been anticipated within the risk file and the documented risk level is still adequate.Further investigation into the reported failure is being conducted to determine if additional actions are required.The failure mode will continue to be closely monitored through complaint investigation and trended through post market surveillance activities.

Manufacturer Narrative

The cori, real intelligence robotic drill, part number rob10013, (b)(6), intended for use in treatment was returned for evaluation.The exterior condition shows minor wear (scratches/scuffs).Nothing was identified visually that contributed to the reported problem.A functional evaluation was performed.The reported problem was confirmed.The exposure control motor is faulty.All encoder pins are dead.The most likely cause of this event is associated with a failure of the drill exposure motor due to the thermo-mechanical stress induced within the motor at the encoder and electrical noise on the console error status inputs to the drill exposure motor encoder.The exposure motor failed as a result of forces on the encoder board due to epoxy filler and adhesive.A possible material issue that is breaking the encoder solder joints.A review of manufacturing and service records indicate the device met all specifications upon release into distribution.A complaint history review for similar reported/confirmed complaints found similar events.We have no reason to suspect that the product failed to meet any product specifications at the time of manufacture.A historical review concluded that the lot, serial number or part number reported in this event is related to a corrective/preventive action already implemented.Refer to the real intelligence cori for knee arthroplasty user manual (500230 rev d) page 27, section ¿assembling the robotic drill¿, and page 30, section ¿connecting the robotic drill¿ for proper connection, set up and handling of the real intelligence robotic drill.The failure mode and associated risk have been anticipated within the risk file and the documented risk level is still adequate.Continuous improvements have been made to the cori robotic drill and manufacturing processes to reduce drill disconnection error messages.These improvements consisted of: 1.A hardware update to the cori console to reduce noise on the internal electronics.2.An update to the cori system¿s software and firmware to improve the user experience when error messages are displayed, and 3.A hardware update to the cori drill to reduce mechanical stress on drill exposure the motor.Should any additional information be received the complaint will be reopened.The failure mode will continue to be closely monitored through complaint investigation and trended through post market surveillance activities.

• Brand Name: REAL INTELLIGENCE ROBOTIC DRILL
• Type of Device: ORTHOPEDIC STEREOTAXIC INSTRUMENT
• Manufacturer (Section D): BLUE BELT TECHNOLOGIES; 2905 northwest blvd ste 40; plymouth MN 55441
• Manufacturer (Section G): BLUE BELT TECHNOLOGIES; 2905 northwest blvd ste 40; plymouth MN 55441
• Manufacturer Contact: holly topping ; 7000 west william cannon drive; austin, TX 78735 ; 5123913905
• MDR Report Key: 15135170
• MDR Text Key: 296946170
• Report Number: 3010266064-2022-00545
• Device Sequence Number: 1
• Product Code: OLO
• UDI-Device Identifier: 00885556757321
• UDI-Public: 00885556757321
• Combination Product (y/n): N
• Reporter Country Code: IN
• PMA/PMN Number: K201022
• Number of Events Reported: 1
• Summary Report (Y/N): N
• Report Source: Manufacturer
• Source Type: Foreign,Health Professional,User Facility
• Reporter Occupation: Physician
• Remedial Action: Recall
• Type of Report: Initial,Followup,Followup,Followup,Followup
• Report Date: 01/26/2024

1 Device was Involved in the Event

1 Patient was Involved in the Event

• Is this an Adverse Event Report?: Yes
• Is this a Product Problem Report?: Yes
• Device Operator: Health Professional
• Device Model Number: ROB10013
• Device Catalogue Number: ROB10013
• Was Device Available for Evaluation?: No
• Is the Reporter a Health Professional?: Yes
• Initial Date Manufacturer Received: 07/19/2022
• Initial Date FDA Received: 07/29/2022
• Supplement Dates Manufacturer Received: 01/06/2023; 01/06/2023; 06/26/2023; 01/24/2024
• Supplement Dates FDA Received: 01/10/2023; 01/10/2023; 06/28/2023; 01/26/2024
• Was Device Evaluated by Manufacturer?: Device Not Returned to Manufacturer
• Is the Device Single Use?: No
• Is This a Reprocessed and Reused Single-Use Device?: No
• Type of Device Usage: Initial
• Removal/Correction Number: RES# 93620
• Patient Sequence Number: 1
• Treatment: REAL INTELLIGENCE CORI, SN: (B)(6).
• Patient Outcome(s): Required Intervention