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U.S. Department of Health and Human Services

MAUDE Adverse Event Report: SMITH & NEPHEW ORTHOPAEDICS LTD BHR MODULAR HEAD 52MM; PROSTHESIS, HIP, SEMI-CONSTRAINED, METAL/METAL, RESURFACING

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SMITH & NEPHEW ORTHOPAEDICS LTD BHR MODULAR HEAD 52MM; PROSTHESIS, HIP, SEMI-CONSTRAINED, METAL/METAL, RESURFACING Back to Search Results
Catalog Number 74222152
Device Problem Biocompatibility (2886)
Patient Problems Hematoma (1884); Failure of Implant (1924); Metal Related Pathology (4530)
Event Date 02/07/2020
Event Type  Injury  
Manufacturer Narrative
Internal complaint reference: (b)(4).
 
Event Description
It was reported that, after an r3-tha construct had been implanted on the patient¿s left hip on (b)(6) 2009, the patient experienced metal reaction, pseudotumor formation and loosening of the femoral stem prosthesis.A revision surgery was conducted on (b)(6) 2020 to treat this adverse event.Intraoperatively, metal debris was found between the modular trunnion and the actual stem, along with a large hematoma that was evacuated.All the components except the acetabular shell were revised and exchanged with a new thr system.The procedure was completed without any complications.The patient¿s outcome is not known.
 
Manufacturer Narrative
It was reported that a left hip revision surgery was performed due to metal reaction, pseudotumor formation and loosening of the femoral stem prosthesis.Metal debris and hematoma were found intraoperatively.As of today, the implanted devices, all of which were used in treatment have not been returned for evaluation.A review of the historical complaints data for the devices concerned was performed using batch numbers, part numbers and the reported failure modes to evaluate patterns of repeated failures or defects.Similar complaints have been identified for the modular sleeve.No other similar complaints have been identified for the modular head, r3 liner, r3 shell and femoral component.This will continue to be monitored for the r3 shell and femoral component.However, as the modular head, modular sleeve and r3 metal liner are no longer sold, no action is to be taken.In the absence of the actual devices, the production records were reviewed for the devices reportedly involved in this incident.All released devices involved met manufacturing specifications upon release for distribution.Review of the product ifu found adequate warnings and precautions in relation to the alleged failure modes.A risk management review was performed.The alleged failure modes and associated risks have been anticipated within the risk file and the anticipated risk level is still adequate.No further actions are required at this time.A review of historic escalation actions related to the products and similar complaint events was performed.Following the review, prior applicable escalation actions were identified and confirmed to reduce associated risks as far as possible.No further escalation actions are required.The available medical documents were reviewed.The intraoperative findings of a grossly loose stem, large hematoma, and dark metal debris between the modular trunnion and the actual stem may be consistent with the reported pseudotumor and metal reaction.However, the clinical root cause of the reported clinical reaction/event cannot be confirmed.The patient impact beyond the reported events cannot be determined with the limited information provided.Based on the available information we can confirm the reported complaint, however without further information our investigation remains inconclusive, and a definitive root cause cannot be determined.Specific factors known to contribute to the alleged fault are excessive physical activity levels, unreasonable stress on replacement system, excessive patient weight, trauma to the joint replacement, loosening of components may increase production of wear particles and accelerate damage to the bone.Should the devices or additional information be received, the complaint will be reopened.Based on this investigation, the need for corrective and preventative actions is not indicated.
 
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Brand Name
BHR MODULAR HEAD 52MM
Type of Device
PROSTHESIS, HIP, SEMI-CONSTRAINED, METAL/METAL, RESURFACING
Manufacturer (Section D)
SMITH & NEPHEW ORTHOPAEDICS LTD
aurora house, spa park
leamington spa warwickshire CV31 3HL
UK  CV31 3HL
Manufacturer (Section G)
SMITH & NEPHEW ORTHOPAEDICS LTD
aurora house, spa park
leamington spa warwickshire CV31 3HL
UK   CV31 3HL
Manufacturer Contact
holly topping
7000 west william cannon drive
austin, TX 78735
5123913905
MDR Report Key15535522
MDR Text Key301089672
Report Number3005975929-2022-00472
Device Sequence Number1
Product Code NXT
UDI-Device Identifier03596010552488
UDI-Public3596010552488
Combination Product (y/n)N
Reporter Country CodeCA
Number of Events Reported1
Summary Report (Y/N)N
Report Source Manufacturer
Source Type Other,Foreign,Health Professional,Company Representative
Reporter Occupation Physician
Type of Report Initial,Followup
Report Date 10/31/2022
1 Device was Involved in the Event
1 Patient was Involved in the Event
Date FDA Received10/04/2022
Is this an Adverse Event Report? Yes
Is this a Product Problem Report? Yes
Device Operator Health Professional
Device Expiration Date09/30/2012
Device Catalogue Number74222152
Device Lot Number07JW13800
Was Device Available for Evaluation? No
Is the Reporter a Health Professional? Yes
Date Manufacturer Received10/26/2022
Was Device Evaluated by Manufacturer? Device Not Returned to Manufacturer
Date Device Manufactured09/30/2007
Is the Device Single Use? Yes
Is This a Reprocessed and Reused Single-Use Device? No
Type of Device Usage Initial
Patient Sequence Number1
Treatment
ECH PRI FEM COMP SO SZ 14, LOT#:07HM15811; MODULAR SLEEVE -4MM 12/14, LOT#:08EW16959; R3 3 HOLE ACET SHELL 64MM, LOT#:07LM19644; R3 52MM ID INTL COCR LINER 64MM, LOT#:08EW17007; REF SPHER HEAD SCREW 30MM, LOT#:08GM17275; REF SPHER HEAD SCREW 30MM, LOT#:08GM22488
Patient Outcome(s) Hospitalization; Required Intervention;
Patient Age67 YR
Patient SexMale
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