It was reported that a clip was broken at ligation during surgery.The clip fell from the applier, but it was immediately removed from the patient's body.No medical intervention was required.Additional information/correction: it was confirmed that the clip was broken at loading, not at ligation.
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(b)(4).The customer returned one cartridge with four intact clips and two broken clips from one unit of 544230 hemolok ml clips 6/cart 84/box for investigation.The returned clips were visually examined with and without magnification.Visual examination revealed that both broken clips were broken in half at the hinge.The hook halves were returned loose.The pierced boss halves were returned in the cartridge.No defects or anomalies were observed on the other clip.No clear evidence of use in the form of biological material was observed on the returned clips.The clips breaking at the hinge during loading was determined to be the result of insert mismatch at the hinge area of the clip.The root cause is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.A capa has been previously opened to further investigate issues related to clip breakages.Dimensional inspection was not required as a part of this complaint investigation.Functional inspection was performed on the intact clips that were returned.No defects or anomalies were observed with the returned intact clips.Additional testing was not required as a part of this complaint investigation.The device history review for the product hemolok ml clips 6/cart 84/box lot# 73l2100595 investigation did not show issues related to complaint.The ifu for this product, l02425 rev.02, was reviewed as a part of this complaint investigation.The ifu states, "always check the alignment of the applier jaws before use.When closed, jaw tips should be directly aligned and not offset.Alignment of the jaw is critical for safe application of the clip.If this is not done, patient injury may occur.Proper maintenance, care and cleaning are necessary to ensure proper functionality." both returned broken clips were broken at the hinge during loading.The root cause is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.In conclusion, the reported complaint of "broken/detached parts - clip - hinge" was confirmed based upon the sample received.Two broken clips were returned, and both were broken at the hinge.The clip breaking at the hinge during loading was determined to be the result of insert mismatch at the hinge area on the pierce leg side of the hinge.The root cause is due to inadequate specifications for insert mismatch in the highest stress area of the hinge, which is a design related issue.A capa has been previously opened to further investigate issues related to clip breakages.
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It was reported that a clip got broken at ligation during surgery.The clip fell from the applier, but it was immediately removed from the patient's body.No medical intervention was required.Additional information/correction: it was confirmed that the clip was broken at loading, not at ligation.
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