It was reported that the procedure was to treat a mildly calcification, mildly tortuous de novo left internal carotid artery that is 90% stenosed.The emboshield nav6 embolic protection system (eps) was advanced and after reaching the lesion site, it was noted that the tip of the barewire was bent.After removing the device the tip of the bare wire was uncoiling.A new emboshield nav6 was used to successfully complete the procedure.There was no adverse patient effects and no clinically significant delay reported.No additional information was provided.
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Visual analysis was performed on the returned device.The reported break was not confirmed; however, the tip coils were stretched which was likely the damage observed from the user.Additionally, the tip coils were sporadically misaligned which was likely the bend appearance that was reported.A review of the lot history record identified no manufacturing nonconformities issued to the reported lot that would have contributed to this event.Additionally, a review of the complaint history revealed no other complaints reported from this lot.Based on the reported information, the investigation determined that the damage to the barewire tip likely occurred during advancement into the 90% stenosed lesion.Additionally, it may be possible that after removing the delivery catheter for inspection and adjustment, the filter came off from the barewire and was placed back on the barewire inverted.There was no indication of difficulty loading the filter into the delivery catheter suggesting that the inverted filter was not a pre-existing condition.Further, it is possible that the delivery catheter returned for evaluation was from another opened unit, possibly the second unit used in this case.Testing was done by the business unit to replicate loading an inverted small sized filter into a large sized delivery catheter.The results concluded that on average, it requires ~2x more force to load an inverted small filter in to a large dc.This observation was not noted in the reported complaint information which provides evidence that the device was likely not manufactured in this state (inverted and mismatched dc).In conclusion, there is no indication of a product quality issue with respect to the design, manufacture, or labeling.
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