The investigation on site showed that the hotspot of the heat development was located in the system cabinet in the region of the clamps from the secondary site of the transformer.Burned fuses, cables, and melted plastic cover over the clamps were caused by the heat from the hotspot region.Additionally, there were melted copper bubbles.According to the results of the investigation, the following scenario took place: 1.Short circuit between transformer and din rail feed-through clamp.2.Overheating, melting and fire of din rail feed through terminal block.3.Melting of wires between transformer and clamp (melted copper dropped onto transformer core).4.Possible arcing when current in melted transformer wires was interrupted.5.Plastic plate with labels located above terminal block catches fire.6.Fire of plastic plate melts circuit braker handles.7.Fire of plastic plate ignites neighboring wires.8.Molten plastic dropped on wires.The investigation also showed that external influences or influences from other materials or water, as the cause of the fault, can be excluded.Dust is also excluded as the system cabinet was in good condition and well maintained.The system in general was in a good condition despite 13 years of operation.However, it was not possible to determine the exact cause of the short circuit.According to the system experts, there are two very likely scenarios: 1.The isolation of the wires between the transformer and the clamps were damaged by unknown cause, which resulted in a short circuit directly after the secondary site of the transformer.2.The clamps heated up, which was caused by a loosen contact inside the clamps.Increased contact resistance of the heat generation caused temperature rise inside the clamp and, as a consequence, led to reduced isolation between the clamps resulting in a short circuit of the clamps.There are no similar cases known with such a failure pattern.All used components are ul-certified.In case electronic components become defective, they may emit smoke, heat and noise.This will stop after the source of energy (mains voltage) is cut off.The emitted gases are not poisonous.
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