The product investigation was completed on (b)(6)2023.The product was returned to biosense webster for evaluation.Bwi conducted a visual inspection, and functional test of the returned device.Visual analysis of the returned sample revealed reddish material inside pebax, due to a hole in the pebax of the catheter.The root cause of the damage on the pebax could not be conclusively determined, but it was concluded that it occurred outside the bwi manufacturing facilities and could be related to the failure described by the customer.All units are inspected prior to leaving the facility as there are functional tests and inspections at control points based on the process flow diagram (pfd) per its part number to avoid this type of damage from leaving the facility.The issue reported by the customer was confirmed.The instructions for use contain the following warning stated in the carto 3 system manual: before use, check irrigation ports are patent by infusing heparinized normal saline through the catheter and tubing.Also, do not continue the use of the catheter if is not functioning properly or present physical damage.A manufacturing record evaluation was performed for the finished device batch number, and no internal actions were identified.As part of bwi¿s quality process, all devices are manufactured, inspected, and released to approved specifications.Manufacturer's reference number: (b)(4).
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It was reported that a patient underwent a paroxysmal atrial fibrillation procedure with a thermocool® smart touch® sf bi-directional navigation catheter and a hole in the pebax issue occurred.Initially it was reported that the thermocool® smart touch® sf bi-directional navigation catheter was removed at the end of the procedure and blood was noticed inside the catheter spring chamber.There were no errors or issue while using the catheter for the entire procedure.There was no patient consequence reported.Additional information was received.The sheath information was unknown.There was no difficulty experienced while maneuvering the catheter or during the withdrawal.It was unknown if the catheter pebax was physically damaged.No picture was available.The event was assessed as non mdr reportable for foreign material inside the pebax with no external damage issue.The potential that it could cause or contribute to a death or serious injury, or other significant adverse event, was remote.The biosense webster, inc.Product analysis lab received the device for evaluation and per the evaluation completion on (b)(6)2023 , observed reddish material inside the pebax due to a hole in the pebax of the catheter.The hole in the pebax was assessed as mdr reportable.The awareness date for this reportable lab finding was (b)(6)2023.
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