E 1.Initial reporter address line 1 (cont.): (b)(6) the device was returned to biosense webster (bwi) for evaluation.A visual inspection and screening test of the returned device were performed following bwi procedures.Visual analysis revealed that there was a hole on the surface of the pebax on the tip area and that the dome of the device was dented.The device was connected to carto 3 system and the device was recognized correctly; however, device was not visualized.Errors 105 and 106 appeared due to an open circuit in the tip area.However, the hole at the pebax could be related to the force issue reported by the customer.The root cause of the hole at the pebax cannot be determined; however, based on the information available, the condition observed most likely originated in someplace external to the manufacturing environment.All units are inspected prior to leaving the facility as there are functional tests and inspections at control points based on the process flow diagram (pfd), per its part number, to avoid this type of damage from leaving the facility.A manufacturing record evaluation was performed for the finished device 31088794l number, and no internal actions related to the reported complaint condition were identified.The force issue reported by the customer was confirmed.It should be noted that product failure is multifactorial.The instructions for use (ifu) contain the following recommendations: the force sensor of the catheter is disconnected.If the problem persists, replace the catheter cable or the catheter.In order to prevent damage to the catheter tip, use the insertion tube supplied with the catheter to advance or retract the catheter through the hemostasis valve of the sheath.After insertion, slide the insertion tube back toward the handle.As part of biosense webster's quality process, all devices are manufactured, inspected, and released to approved specifications.This product issue will be addressed through bwi's quality system.This report is being submitted pursuant to the provisions of 21 cfr, part 803.This report may be based on information which has not been investigated or verified prior to the required reporting date.This report does not reflect a conclusion by biosense webster, inc., or its employees that the report constitutes an admission that the product, biosense webster, inc., or its employees caused or contributed to the potential event described in this report.If information is obtained that was not available for the initial report, a follow-up report will be filed as appropriate.Manufacturer's reference number: (b)(4).
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It was reported that a patient underwent an atrial fibrillation procedure with a thermocool® smart touch® sf uni-directional navigation catheter for which biosense webster¿s product analysis lab (pal) identified a hole on the surface of the pebax.Initially, it was reported that when the catheter was inserted into the carto 3 machine, the system immediately showed a 106 error.A second device was used to complete the operation.There was no adverse event reported on patient.Catheter was not used in patient.The force sensor error issue was assessed as non mdr reportable.The potential risk that it could cause or contribute to a serious injury or death to the operator or patient was remote.The biosense webster, inc.Product analysis lab received the device for evaluation and per the evaluation completion on 01-nov-2023, there was a hole on the surface of the pebax on the tip area, and that the dome of the device was dented.The hole in the pebax was assessed as mdr reportable.The awareness date for this reportable lab finding was 01-nov-2023.
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