It was reported that a patient underwent an atrial fibrillation procedure with a thermocool® smart touch® sf bi-directional navigation catheter (stsf) for which biosense webster¿s product analysis lab (pal) identified a hole on the pebax with internal parts exposed.Initially, it was reported that when coming on ablation, the carto 3 system would display that the stsf catheter was "swinging off" the location.The location of the stsf catheter was confirmed on intracardiac echocardiography (ice) and the fluoroscopy machine.The cable was replaced without resolution.The stsf catheter was then removed from the body, and it was noticed that there was blood inside of the tip of the catheter.The stsf catheter was replaced, and the issue resolved, and the procedure continued.No adverse patient consequence was reported.The visualization issue and the foreign material (blood) found were assessed as non mdr reportable.The potential risk that it could cause or contribute to a serious injury or death to the operator or patient was remote.The biosense webster, inc.Product analysis lab received the device for evaluation and per the evaluation completion on 29-feb-2024, there was a reddish-brown material inside and a hole on the pebax with internal parts exposed.The hole in the pebax was assessed as mdr reportable.The awareness date for this reportable lab finding was(b)(6) 2024.
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The device was returned to biosense webster (bwi) for evaluation.A visual inspection and magnetic sensor functionality test of the returned device were performed following bwi procedures.Visual analysis of the returned device revealed reddish brown material inside and a hole on the pebax with internal parts exposed.The hole could be related to the handling after the procedure.However, this cannot be conclusively determined.The device was connected to the carto 3 system and it was recognized and visualized correctly.No issues nor errors were observed.A manufacturing record evaluation was performed for the finished device, and no internal actions related to the complaint were found during the review.The visualization issue reported by the customer could not be replicated.However, the reddish material on the pebax could be related to the issue reported by the customer, therefore, the complaint was confirmed.It should be noted that product failure is multifactorial.As part of biosense webster¿s quality process, all devices are manufactured, inspected, and released to approved specifications.This report is being submitted pursuant to the provisions of 21 cfr, part 803.This report may be based on information which has not been investigated or verified prior to the required reporting date.This report does not reflect a conclusion by biosense webster, inc., or its employees that the report constitutes an admission that the product, biosense webster, inc., or its employees caused or contributed to the potential event described in this report.If information is obtained that was not available for the initial report, a follow-up report will be filed as appropriate.Manufacturer's reference number: (b)(4).
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