This is 2 of 2 reports, and linked to mfg report number 3004608878-2024-00050: a facility reported that the mayfield modified skull clamp (a1059) unscrewed during procedure leading to removal of pins, and the patient's head was no longer maintained.The pins & skull clamp had to be re-positioned, and the nurse had to maintain the head of the patient to finalize the procedure.The child had bleeding which needed stitches.There was an increase of surgery time of 15 minutes.
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The mayfield skull clamp (a1059) was returned for evaluation: failure analysis - the investigation of the returned unit showed it had rotational and lateral movement in the swivel lock assembly and excessive dirt buildup.However, these issues are unlikely to contribute to patient movement.Unrelated to the reported issue, the skull clamp's base has worn off inner threads in the center of the starburst teeth, and the base must be machined and tabbed to insert helicoil threads.To resolve these issues, the base casting of the skull clamp was machined, heli-coil threads were inserted, the internal parts were replaced to adjust the unit according to the manufacturer specifications and to clean the skull clamp's swivel lock assembly.After completing the reassembly, including the adjustment, the skull clamp was subjected to a successful function test.Root cause - the complaint is not confirmed.The unit required replacement of worn parts from routine wear.Probable root cause of the loss in patient fixation is improper or suboptimal positioning of the skull clamp.No further investigation is required based on the acceptability of risk and no adverse trends identified.This will be monitored and trended going forward.At present, we consider this complaint to be closed.
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