The freedom ac power supply is a component that enables the freedom driver to be plugged into an external power source.The customer reported that the patient stated that this freedom home ac power supply and the cable linking the ac power supply to his freedom driver seemed to be abnormally hot, so he switched to his backup ac power supply.The customer also reported that the patient was provided with a replacement ac power supply.There was no reported adverse patient impact.The home ac power supply was returned to syncardia for evaluation.Visual inspection of the exterior revealed no abnormalities.The home ac power supply was tested, and the unit met all functional and electrical test acceptance criteria.Additional electrical load testing at a nominal 6.5 amps resulted in a slight elevation in connector temperature to the touch.Disassembly and internal visual inspection of the connector designed to mate the home ac power supply to the freedom power supply revealed solder tinning of the wires before crimping and evidence of the pre-tinned wires not being fully inserted into the crimp socket at the time the crimp was made.This workmanship issue is the root cause of the reported temperature increase.The home ac power supply will be returned to the supplier for additional evaluation and corrective action.This failure mode poses a low risk to the patient because it did not prevent the freedom driver from performing its life-sustaining functions.The freedom driver has redundant power sources, including multiple rechargeable onboard batteries and a car charger, and patients are provided with multiple ac power supplies.This issue will continue to be monitored and trended as part of the customer experience process.Syncardia has completed its evaluation of this complaint and is closing this file.
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