Investigation - evaluation: visual inspection and functional testing of the returned device was conducted during the investigation.A review of complaint history, the device history record, instructions for use, quality control data, and specifications was also performed.One device was returned for investigation.The device was returned with the handle between the open and closed position.The basket formation is in the open position.The collet knob is tight and secure.The male luer lock adaptor (mlla) is finger tight.The polyethylene terephthalate tubing (pett) measures 3.5 cm in length.A functional test determined the handle opens the basket formation, but does not close it completely.A visual examination noted the basket sheath has a kink 17 cm from the distal tip.The support sheath and basket sheath is still adhered.The handle was disassembled.The basket formation can be manually actuated.When in closed position, a gap is observed in the basket formation.The handle was reassembled.The device history record was reviewed and found there were no non-conformances related to the reported failure mode.A review of complaint history revealed two additional similar complaints with the lot number 8178827.The complaints have all been received from the same customer.The instructions for use (ifu) provides the following relevant information: caution: this device is conductive.Avoid contact with any electrified instrument.Caution: sterile if the package is unopened or undamaged.Do not use if package is broken.Important: enclose device in sheath before removing from tray/holder.Important: excessive force could damage device.A review of relevant manufacturing documents was conducted.It was concluded that the device aspect in question was visually/functionally inspected by quality control and no related gaps in production or processing controls were noted.Current controls are in place in manufacturing to assure device functionality prior to shipping.Based on the device evaluation and the provided information a definitive cause for the reported issue could not be established.Measures have been initiated to address this failure mode.Cook medical has notified the appropriate personnel and will continue to monitor this device via the complaints database for similar complaints.
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