A device history record (dhr) review of the reported lot number confirmed that the product was produced accomplishing quality requirements and released according to established procedures.The customer provided samples and the defect of string flash was identified and confirmed.The most likely root cause was due to flash, which is stringy plastic material attached at the molded part's gate (the entrance to the mold cavity) forming when melted plastic resin remains at the injection gate as the two mold halves separate.Prior to a lot¿s release, the lot must be deemed acceptable by passing inspections that are based on a valid sampling plan.Inspectors routinely examine a statistical sample both physically and visually.Specifically, samples are inspected for foreign matter and molding flash.The lot met the acceptance criteria and was released.Corrective / preventive actions: an issue impact assessment was conducted for magellan gate strings.The overall risk score of the defect was ¿low¿ for that assessment.Based on the low risk associated with the issue, no additional corrective action will be taken at this time.
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