Manufacturing site: asahi intecc hanoi co., ltd.(b)(4), registration number: (b)(4).The guide wire and its fragment were returned for evaluation.The returned guide wire had its coil wire elongated for approximately 150mm originating from the proximal solder set at 120mm from the wire tip.Torn fragments of the polymer jacket were remaining on the elongated coil wire.At approximately 95mm distal to the proximal solder, the core wire was found fractured.The wire fragment was approximately 100mm long and deformed into a hook on the distal segment.Microscopic observation was performed.The fracture end of the core wire was necked that indicated tensile stress had contributed to the core wire fracture.The fracture surface of the coil wire was flat due to torsional stress generated as coil structure got straightened.A ball tip was found attached on the distal end of the wire fragment.Distal to the fracture end, coils and the polymer jacket were found stretched.The surface of the polymer jacket was scratched possibly by contacting relatively hard object.To observe the fracture end on the distal side, the polymer jacket was removed.Coils were found stretched for approximately 3mm.The coil wire on the distal side also had a flat fracture surface as seen on the proximal side.Coils were removed to observe the distal fracture end of the core wire.The core wire was found fractured proximal to the middle solder set at 25mm from the wire tip.Necking of the fracture end was confirmed as seen on the proximal side of the core wire fracture.Lot history review revealed no anomaly relating to the reported event.No other similar product experience report was received for this lot.Based on the obtained information and investigation outcome, it was concluded that tensile stress exceeding the product's design limit was inadvertently applied while the wire tip was being trapped by the concomitant stent delivery system.That stress led the distal wire to be pulled and eventually torn off.There was no indication of product deficiency.Although there were reportedly no adverse patient effects, damage of the guide wire was too severe to completely rule out a possibility that some fragment(s) might be left in the patient anatomy.The instructions for use (ifu) states: warnings- if resistance is felt between this guide wire and the other interventional devices while operating this guide wire in the blood vessel, avoid applying excessive force.When abnormal resistance is felt, remove the entire system from the patient's body and determine the cause.Otherwise, the guide wire may break or be damaged and may cause injury to the blood vessel or leave fragments inside the vessel; and, malfunction and adverse effects- separation or breakage of the guide wire.
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