The device history record (dhr) for lot 821913 indicates no defects were found in the visual samples and no defects were found in the physical samples inspected from the lot.There were no ncrs issued against the lot.A review of the entire dhr identified no manufacturing or inspection anomalies.A review of maintenance records (both corrective and preventive) and calibration records showed no issues related to the reported condition.All scheduled maintenance and calibration activities were completed.There were no process or material changes related to the reported condition for this product in the 12 months prior to the production date.Process monitoring data is not collected for the molding machine.A review of the machine setup was conducted and revealed no issues.There was 1 needle assembly (opened) returned with this complaint.The needle was visually examined and had a very thin piece of string flash wrapping around the cannula.The string flash originated from the gate of the safety shield, so it¿s not foreign contamination of the device.The reported condition is confirmed.The exact root cause of the molding flash could not be determined based on available information.Prior to a lot¿s release, the lot must be deemed acceptable by passing inspections that are based on a valid sampling plan.Inspectors routinely examine a statistical sample both physically and visually.Specifically, samples are inspected for foreign matter and molding flash.The lot met the acceptance criteria and was released.An issue impact assessment was conducted for magellan gate strings in june of 2018.The biocompatibility testing report for the magellan safety needles (5/7/2012) revealed that the product demonstrated no evidence of cytotoxicity, the material has no evidence of potential sensitization, no evidence of hemolysis and no evidence of acute systemic toxicity.The biocompatibility testing report confirms the potential harm is low risk.The overall risk score of the defect was ¿low¿ for issue impact assessment.Based on the low risk associated with the issue, no additional corrective action will be taken at this time.This information will be utilized for trending purposes to determine the need for corrective actions.
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