MAUDE Adverse Event Report: ZYNO MEDICAL, LLC ZYNO MEDICAL ADMINISTRATION SET FOR Z-800 INFUSION PUMP; IV ADMINISTRATION SET

Model Number B2-70072

Device Problems Device Misassembled During Manufacturing /Shipping (2912); Manufacturing, Packaging or Shipping Problem (2975); Component Misassembled (4004)

Patient Problem No Patient Involvement (2645)

Event Date 04/30/2019

Event Type  malfunction  

Manufacturer Narrative

The reported issue is confirmed on (b)(6) 2019.On (b)(6) 2019, the distributor received the affected administration set and confirmed that it arrived with the pinch clamp facing the wrong direction.The distributor mentioned that the pinch clamp had been cut in two places.The distributor inquired the initial reporter how the cuts in the pinch clamp could had come about.The initial reporter responded that it was because the nurses were trying to take off the pinch clamp in order to reinstall it right side up.The contract manufacturer inspected their manufacturing process, and the root cause of the reported issue is training deficiency of manufacturing line personnel.The addition of new personnel to the manufacturing lines and the current product manufacturing layout opportunities of improvement are two major contributors to this situation.Opportunities to improve the process were identified that the line layouts would be updated in order to modify the assembly sequence.The manufacturing personnel at the becton, dickinson and company would also be trained with the new layout update.On (b)(6) 2019, this issue has been added to scar 2019-002, which was initially opened and sent to the contract manufacturer becton, dickinson and company on (b)(6) 2019.

Event Description

Zyno medical received an inverted pinch clamp issue from a distributor representative on 04/30/2019.The initial reporter from user facility reported to the distributor on (b)(6) 2019 that "there had been several instances where administration sets model b2-70072 had pinch clamps that were upside down".The distributor also reported that user facility representative "had saved one and said he would send it to us for an evaluation".The distributor also reported that the "b2-70072 sets at his facility were all from either of two lot numbers: 18037128 (of which they were sent 3 boxes on (b)(6) 2019) or 18065375 (of which they were sent 4 boxes on (b)(6) 2019)".No patient was involved in this event.No medication was being infused.The contract manufacturer of the affected device is becton, dickinson and company.

• Brand Name: ZYNO MEDICAL ADMINISTRATION SET FOR Z-800 INFUSION PUMP
• Type of Device: IV ADMINISTRATION SET
• Manufacturer (Section D): ZYNO MEDICAL, LLC; 177 pine street; natick MA 01760
• Manufacturer (Section G): ZYNO MEDICAL, LLC; 177 pine street; natick MA 01760
• Manufacturer Contact: chaoyoung lee ; 177 pine street; natick, MA 01760 ; 5083158202
• MDR Report Key: 8617625
• MDR Text Key: 160795067
• Report Number: 3006575795-2019-00011
• Device Sequence Number: 1
• Product Code: FPA
• UDI-Device Identifier: 00814371020198
• UDI-Public: 00814371020198
• Combination Product (y/n): N
• Reporter Country Code: US
• PMA/PMN Number: K132841
• Number of Events Reported: 1
• Summary Report (Y/N): N
• Report Source: Manufacturer
• Source Type: distributor,user facility
• Reporter Occupation: Non-Healthcare Professional
• Type of Report: Initial
• Report Date: 04/30/2019

1 Device was Involved in the Event

1 Patient was Involved in the Event

• Is this an Adverse Event Report?: No
• Is this a Product Problem Report?: Yes
• Device Operator: Health Professional
• Device Model Number: B2-70072
• Device Lot Number: 18037128 OR 18065375
• Was Device Available for Evaluation?: Yes
• Initial Date Manufacturer Received: 04/30/2019
• Initial Date FDA Received: 05/16/2019
• Was Device Evaluated by Manufacturer?: Device Not Returned to Manufacturer
• Is the Device Single Use?: Yes
• Is This a Reprocessed and Reused Single-Use Device?: No
• Type of Device Usage: Initial
• Patient Sequence Number: 1