It was reported an ultrathane mac-loc locking loop biliary drainage catheter was selected for use in a percutaneous biliary drainage procedure.Prior to patient contact, it was found the cannula was unable to be removed from the catheter.As reported, there were no adverse effects to the patient due to this occurrence.
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Investigation ¿ evaluation: a visual inspection and dimensional verification of the returned device was conducted.A document based investigation was also performed including a review of complaint history, device history record, documentation, drawings, the instructions for use, manufacturing instructions, quality control, and specifications.One device was returned for investigation.From the investigation, the cannula was confirmed stuck within the catheter, but the distal end of the cannula was protruding out of the catheter.While trying to remove the metal cannula, resistance was noted, and the cannula was unable to be removed without the catheter bunching.After relaxing the catheter¿s tip over the cannula, the cannula was able to be removed.Slight biomatter was noted on the cannula, possibly causing the removal issue.All dimensions deemed relevant to the reported failure mode were analyzed and confirmed that the device was manufactured within specification.A review of relevant manufacturing documents was conducted.It was concluded that the device aspect in question was visually/functionally inspected by quality control and no related gaps in production or processing controls were noted.Sufficient inspection activities are in place to identify this failure mode prior to distribution.A review of the device history record found one non-conformance related to the reported failure mode.The related nonconformance was noted on the tubing subassembly lot.This tubing lot was used to manufacture two additional lot, but no additional complaints from the field were noted on these additional lots or the original reported lot.All nonconforming product were scrapped, and the device goes through a 100% inspection for the nonconformance.From this information, there is no evidence suggesting that nonconforming product from this lot or the additional lots exists in house or in the field.Based on the information provided, the examination of returned product and the results of the investigation, a definitive cause could not be established.Per the quality engineering risk assessment, no further action is warranted.Cook medical has notified the appropriate personnel and will continue to monitor this device via the complaints database for similar complaints.This report is required by the fda under 21 cfr part 803.This report is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement made in it is intended to be an admission that any cook device is defective or malfunctioned; that a death or serious injury occurred; or that any cook device caused or contributed to; or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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