Ed staff reported disposable face shields on new controlled air purifying respirators (caprs) popped off during patient care, discovered that there is a defect in the capr with a mis-spaced pin to attach the face shield, leading the shields to crack and interrupt the integrity of the securement device.The defect is significant and really concerning.The button onto which the "lens" (face shield) is supposed to snap is 3-4 mm too far away.This results in decreased integrity of the connection and puts staff/providers at risk for harm.Being told by a representative that, "a little tearing is to be expected".Manufacturer response for caprs and helmet liner, caprs and helmet liner (per site reporter) we escalated to maxair rep for review.Caprs removed from use.Per representative, there is a known defect on our lot # of caprs - company will be replacing all of our caprs.
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