The failure mode of leakage (pre-activation) was verified based on photograph received for analysis showing the orange tinted foam tip and lidding.Ampoules are made from onion tubing skin borosilicate type i glass, which are design to break when pressure is applied to activate applicator at a relatively low break force.When pressure is applied to the wings by a pinching force with the fingers, this activates the applicator, breaking the glass ampoule and releasing the chloraprep solution onto the foam tip.The most probable root cause can be attributed to post manufacturing handling, which can provide enough force/impact to activate and break the glass ampoule.Due to the nature of glass, it is possible to have an activated applicator and/or broken ampoule if the applicator undergoes excessive handing.Production record review was completed for batch/lot 0322656 and no non-conformance was noted during the manufacturing of this lot.No further actions are required at this time.This failure will continue to be tracked and trended.H3 other text: see narrative below.
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