One 774f75 catheter was returned with attached monoject 1.5 cc limited volume syringe, 2 three way stopcocks, and non edwards introducer with contamination shield, which is located on the catheter body from 16.5 cm to distal end of backform.The reported issues of svo2 measurement and leakage was confirmed.As received, blood residue was visible at the tip of the optical module connector and around the adhesive.The catheter failed in-vitro calibration.There was no damage observed from the catheter body.The optical module connector was opened.Although blood was observed inside the connector, no light leakage was observed from the optical fibers in the optical module connector.The fiber extension tube was cut in half just distal of the optical module connector for leak testing.Leakage was observed from proximal lumen hub when air was injected into fiber lumen.Leak test found interlumen leakage in the backform between proximal injectate lumen and optical fiber lumen.The distal lumen was patent without any leakage or occlusion.The balloon inflated clear, concentric and remained inflated for more than five minutes without leakage.Both distal and proximal heater bonding were torn and blood was observed inside the heater shrink wrapping.Both torn edges appeared to match up.There was no other visible damage observed on catheter body, balloon, and returned syringe.The product was sent to irvine for further evaluation.From the visual examination indentations were found around the circumference of the optical extension tube at 1.5, 2, 2.2 and 2.6 distal from the optic connector.The optic fibers in the extension tube were damaged.The locations of the damages on the fibers were aligned to the locations of the indentations on the extension tube.A review of the manufacturing records indicated that the product met specifications upon release.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.
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