The mayfield skull clamp (a1059) was returned for evaluation: device history record (dhr) - the dhr was reviewed and no anomalies related to the reported failure was observed.Failure analysis - the investigation of the returned device showed that the reported complaint was confirmed from the evaluation.On inspection of the unit, it was noted that the lock had both rotational and lateral movement, but a residue buildup was present.Upon disassembly, repair noted that the index knob and the lock will need new components added to replace worn internal parts; unit was machined to have heli-coils added to large starburst threads.New components was added to replace worn internal parts; however, the torque knob will not be serviced, as it was discovered that a competitor's 80lb torque knob was replaced into the device.General maintenance and cleaning performed.Root cause - unit was received in used condition with visible wear to internal parts likely caused by excessive use over time/environmental damage.No further investigation required based on the acceptability of risk and no adverse trends were identified.This will be monitored and trended going forward.
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