The mayfield modified skull clamp (a1059) was returned for evaluation: failure analysis: unit received with the lock having both rotational and lateral movement and a residue buildup was present.Upon disassembly, repair noted the index knob and the lock will need new components added to replace worn internal parts.Unit was machined to have heli coils added to the large starburst threads.Unit has older style index knob that will be updated to current revision.General maintenance performed and new components were added to replace worn internal parts.Unit is beyond integra¿s 7 years recommended life cycle (manufactured in 2005).Root cause analysis: complaint was confirmed via inspection of the unit.The lock had a residue buildup and required cleaning and replacement of worn internal parts.Unit manufactured in 2005, probable root cause is routine use and age related wear.
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