The rod was received and evaluated.During visual inspection, wear/score marks were observed on the distraction rod.Evaluation of the returned rod revealed the distraction rod was functionally able to be distracted and retracted by hand, which indicates a fractured locking pin as the locking pin constrains the axial motion of the distraction rod within the housing tube.The fractured locking pin would allow the distraction rod to "piston" in-situ and this "pistoning" action may allow for debris generation, which could be a contributor to the reported metallosis.No information was provided by the hospital as to whether affected tissue specimens were taken/analyzed; therefore, the reported metallosis cannot be confirmed nor can a cause be determined.The x-rays taken of the returned rod confirmed the fractured locking pin.A definitive cause of the fractured locking pin cannot be determined but may be related to patient daily activities or unique anatomical structure, both of which can influence the amount of force applied to the rod.Inspection data for the lot of locking pin was reviewed and the parts met design specifications per the engineering drawings.As part of the investigation the work order was reviewed, and confirmed the device passed all inspections per the acceptance tests prior to shipment.
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