It was reported that a patient underwent an atrial fibrillation (afib) ablation procedure with a thermocool® smart touch¿ electrophysiology catheter for which biosense webster¿s product analysis lab (pal) identified a separation on the tip-shaft transition of the device.It was initially reported by the customer that during procedure, catheter was unable to deflect or relax completely.A second catheter was used to complete the operation.There was no adverse event reported on patient.The customer¿s reported deflection issue is not mdr reportable since the most likely consequence is an intraprocedural delay.The potential risk that it could cause or contribute to a serious injury or death is remote.On (b)(6)2022 , the bwi pal revealed that a visual inspection of the returned device found a separation on the tip-shaft transition on the device.This finding has been reviewed and determined to be an mdr reportable malfunction since the integrity of the device has been compromised.
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Device evaluation details: the device was returned to biosense webster inc (bwi) for evaluation and the evaluation has been completed.Visual inspection and deflection test of the returned device were performed following bwi procedures.Visual analysis revealed a separation on the tip-shaft transition on the device.A deflection test was performed, and the curve was deflecting within specifications.No deflection issues were observed.Pu (polyurethane) was found applied correctly on the tip-shaft transition, proving that the device was manufactured properly.This condition may have originated during the manipulation of the device during shipping, however, this cannot be conclusively determined.A manufacturing record evaluation was performed and no internal action related to the complaint was found during the review.The deflection issue reported by the customer could not be replicated during the product investigation; other issues or circumstances may have occurred during the usage of the device that compromised its performance.As part of biosense webster¿s quality process, all devices are manufactured, inspected, and released to approved specifications.Explanation of codes: investigation findings: no device problem found (c19) / investigation conclusions: no problem detected (d14) were selected as related to the customer reported deflection issue.Investigation findings: mechanical problems identified (c07) / investigation conclusions: cause not established (d15) / component code: tip (g04129) were selected as related to the broken tip issue.If additional information is received regarding this event, a supplemental 3500a report will be submitted to the fda.Manufacturer's ref.# pc-(b)(4).
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