The customer reported on (b)(6) 2023, a patient was having an ep ablation performed and needed to be cardioverted.One of the technicians heard a "pop" when the shock was delivered.They then smelled a burning odor.After examining the patient, they observed a 1st degree burn on the left lateral chest and a 2nd degree burn on the left upper chest.There was a skin fold close by, but the electrode was firmly affixed.There was no prep applied prior to placement.There were 200 joules administered during the cardioversion.The patient was treated with topical silvadene cream.
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The device history record (dhr) was reviewed showing no abnormal process conditions present during the manufacturing of the product, or the subassemblies that could have led to the reported condition.Three photos were returned for evaluation.The first photo is of the pouch.The second photo is of the back/foam side of the electrode pad set.Reviewing the photo shows there is no indication of damage to the foam side of the product.The third photo is of the gel side of the electrode set.This photo shows what appears to be soot in three areas of one of the gel body pads.Both pads show hair scattered throughout the gel area, and some on the foam adhesive area.The arc of shock in the presence of a high concentration of oxygen with nearby combustible material such as hair and fabric fibers can result in patient burns.From a root cause perspective, it is important to note that these electrodes provide a reduced skin irritation (burns), but do not eliminate skin irritations.Erythema¿s, burns, and even blisters while not desirable, are not an uncommon consequence of defibrillation/cardioversion.Care should be taken to properly prepare the patient skin prior to electrode application.With no physical sample to inspect, the results of the manufacturing facility investigation were unable to attribute any potential root causes associated with the manufacture of product.Based upon the investigative details and the root cause evaluation, no corrective or preventative actions will be taken at this time.We will continue to trend for future occurrences as part of the complaint review process.
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