As reported from our edwards lifesciences affiliate in germany, during the transfemoral transcatheter aortic valve replacement (tavr) procedure with a 29 mm sapien 3 valve, during inflation of the commander delivery system balloon when the valve was fully deployed, the balloon burst.The delivery system was able to be withdrawn from the patient without any issues.The procedure was determined to be successful with good implantation and expansion of the valve.The patient was stable.
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The event reported is anticipated in the risk management documentation for transcatheter heart valve procedures.A previous investigation into this type of event is captured in an edwards lifesciences technical summary and applies to this complaint.Additional assessment of the failure mode is not required at this time.The device was returned to edwards lifesciences for evaluation.Visual inspection of the returned device revealed a longitudinal burst at the working length of the inflation balloon.A dimensional testing was also performed.The inflation balloon single wall thickness was measured along the edges of the burst location.All measurements taken of the balloon single wall thickness met the specification.Imagery was received for evaluation.Review of the imagery revealed presence of calcification at the annulus and left ventricular outflow tract (lvot).Per the technical summary, the instructions for use (ifu), current risk mitigations including design and manufacturing controls, and training manuals have been reviewed.No inadequacies have been identified with regards to warnings, contraindications, and the directions/conditions for the successful use of the device.In this case, the balloon burst was confirmed per evaluation of the returned device.The available information suggests that patient factors (calcification) likely contributed to the event as there was presence of annular and lvot calcification per imagery received.The presence of calcification can create a challenging anatomy for balloon inflation.While the balloons are sufficiently designed and tested, calcified nodules can compromise the structure of the balloon wall via the following mechanisms such as puncture, local overstretching, open cell impingement, or stress concentration.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.Since no edwards product defects or labeling deficiencies were identified, no corrective or preventative action is required.
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