As reported by an edwards lifesciences affiliate in france, regarding a 23mm sapien 3 ultra valve in aortic position by transfemoral approach.During the procedure, at the end of deployment with nominal volume, the 23mm commander delivery system balloon burst.The valve was correctly implanted at correct position and fully expanded.The delivery system was retrieved through the esheath with no difficulties.The patient did not suffer any injury and was noted as to have no impact due to the event.
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The event reported is anticipated in the risk management documentation for transcatheter heart valve procedures.A previous investigation into this type of event is captured in an edwards lifesciences technical summary and applies to this complaint.Additional assessment of the failure mode is not required at this time.The device was returned for evaluation.The returned device was visually examined, and the following was observed: balloon longitudinal and radial burst at 40 cm from nose tip.Due to the nature of the complaint (balloon burst), no functional testing was able to be performed.The complaint was confirmed through visual examination.The inflation balloon single wall thickness was measured along the edges of the burst location.All measurements taken of the balloon single wall thickness met the specification.Per the technical summary, the ifu, current risk mitigations include design and manufacturing controls, and training manuals have been reviewed, no inadequacies have been identified with regards to warnings, contraindications, and the directions/conditions for the successful use of the device.The reported event was confirmed based on evaluation of the returned device.Available information suggests that patient factors (calcification) likely contributed to the event as the provided information mentioned presence of calcification in patients native valve.The presence of calcification can create a challenging anatomy for balloon inflation.While the balloons are sufficiently designed and tested to ensure the burst pressure is at or above the rated burst pressure, calcified nodules can compromise the structure of the balloon wall via following mechanisms such as puncture, local overstretching, open cell impingement, or stress concentration.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.Since no edwards product defects or labeling deficiencies were identified, no corrective or preventative action is required.
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