It was reported that "during the operation of the machine after catheterization, it was found that the top of the central cavity was broken after the balloon was removed".As a result, a 2nd catheter was inserted at the same insertion site.No patient harm or injury.The patient status is reported as "fine".
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(b)(4).The reported complaint that "top of the central cavity was broken after the balloon was removed" was confirmed upon investigation of the returned sample.The customer returned a 30cc 7.5fr ultraflex intra-aortic balloon catheter (iabc) without the original packaging for investigation.The sample was returned in a cardboard box and was in a ziploc bag (inp-1, inp-2).Upon return, the distal end of the teflon sheath was at approximately 24.2cm from the iabc distal tip (inp-4).The one-way valve was tethered to the short driveline tubing (inp-5).The iabc bladder was fully unwrapped (inp-6).The iabc central lumen within the flex-tip assembly area was noted damaged; the wire round/polyimide (part of the flex tip assembly) was noted no longer attached and separated from the inner cannula (iabc central lumen) at approximately 1.5cm from the iabc distal tip (inp-7, inp-8, inp-9).Dried blood was noted on the exterior surfaces of the returned sample.Dried blood was noted within the bladder/helium pathway.The bladder thickness was measured at six points with measurements ranging from 0.0056in-0.0065in and was within specification of process document.The one-way valve was tested and passed.A vacuum was pulled on the one-way valve, and it held for at least 1 minute and then 30 seconds five separate times according to quality system document.An attempt to aspirate and flush the iabc central lumen using a 60cc lab-inventory syringe was unable to be successfully completed.Upon aspiration, water was unable to be consistently pulled into the syringe.The attempt to flush resulted in bladder inflation.The results are consistent with the previously noted damaged central lumen (inp-7, inp-8, inp-9).The iabc was leak tested in accordance with testing methods from manufacturing procedure.A leak was immediately detected from the iabc distal tip and iabc luer end (anp-1, anp-2).The leak from the iabc distal tip and iabc luer end are consistent with the previously confirmed damaged central lumen (inp-7, inp-8, inp-9).The iabc was leak tested again with the iabc distal tip and luer end blocked off; no other leaks were detected.A lab inventory 0.025in guidewire was back loaded through the iabc distal tip.The guide wire exited the central lumen and entered the bladder at the location of the flex-tip assembly separation.No blood or debris was noted.The guidewire was front loaded through the iabc luer.The guidewire then exited the central lumen and entered the bladder at the location of the inner cannula separation.No blood or debris was noted.Based on a review of the device history record (dhr), the product met specification upon release; however, the specifications were not met during the complaint investigation due to the damaged central lumen.The root cause of the complaint is undetermined.Capa has been initiated under teleflex's quality system by the manufacturing site to further investigate this complaint issue.Teleflex will continue to monitor and trend on complaints of this nature.
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It was reported that "during the operation of the machine after catheterization, it was found that the top of the central cavity was broken after the balloon was removed".As a result, a 2nd catheter was inserted at the same insertion site.No patient harm or injury.The patient status is reported as "fine".
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