It was reported that during preparation of the large emboshield nav6 embolic protection system (eps) the filter would not load into the delivery catheter (dc) pod.The filter was noted to become bunched.Therefore, the eps was not used in the procedure.There was no patient involvement and no clinically significant delay reported in the procedure.Another eps was used in the procedure.Return device analysis found the filtration element tip was separated proximal from the step.The separated tip including the polyimide olive, and marker were not returned.No additional information was provided.
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Visual analysis was performed on the returned device.The reported damage to the delivery catheter was confirmed.The reported difficulty loading the filter was unable to confirmed due to the condition of the returned delivery catheter and filter assembly.A review of the lot history record identified no manufacturing nonconformities issued to the reported lot that would have contributed to this event.Additionally, a review of the complaint history revealed no other similar complaints for difficult to insert or material separation reported from this lot.The investigation was unable to determine a conclusive cause for the reported difficulties.It may be possible that the filter was pulled into the pod too quickly or with excessive force causing the noted damage to the dc pod and preventing the filtration element from being able to load properly.Although not reported, the polyimide olive, including the distal marker were separated from the tip of the filter assembly and not returned.The separation may have occurred due to excessive force applied while attempting to the load the filter against resistance and/or or due to post-use handling/packaging the device for return; however, this could not be confirmed.There is no indication of a product quality issue with respect to the design, manufacture, or labeling.
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