It was reported that during a da vinci-assisted benign hysterectomy surgical procedure, it was observed that the plastic tip of the fenestrated bipolar forceps instrument was burnt, and there were sparks during use.The procedure was completed as planned with no reported injury using a backup instrument.Intuitive surgical, inc.(isi) followed up with the initial reporter and obtained the following additional information: the cannula was visually inspected before use.The sparking occurred on the instrument where the sheath was melted.The bipolar energy was activated when the arcing event occurred.The instrument was correctly connected.An erbe generator/electrosurgical unit (esu) was used, with the cut setting at 4 and the coag setting at 4.The scissors and large supercut instruments along with a 30 endoscope were in use when the arcing event occurred.The jaws of the instrument did not collide with another instrument or tool during the procedure.The tip of the instrument did not touch any staples, clips, or sutures while energized.The jaws were not immersed in liquid or contaminated by charred tissue (bio-debris) before the instrument was activated.
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Intuitive surgical, inc.(isi) received the fenestrated bipolar forceps instrument to perform failure analysis.The fenestrated bipolar forceps instrument was analyzed and found to have charring and/or localized melting on the outer surface of one bipolar yaw pulley at the base of the grip.As a result of the damage, a section of the active electrode (grip) was exposed that would not normally be exposed.The instrument passed the electrical continuity test.A review of the procedure logs indicated that a monopolar instrument was used during this case.The complaint was confirmed by failure analysis.
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