Device evaluation details: the qdot micro device was returned to biosense webster inc (bwi) for evaluation and the evaluation has been completed.A visual inspection and screening test of the returned device were performed following bwi procedures.Visual analysis revealed that there was a reddish material inside the pebax and a rupture on the surface of the tip area.The device was connected to carto 3 system, and the device was visualized and recognized correctly; however, error 106 appeared on the system due to an open circuit in the tip area.However, the rupture at the pebax could be related to the failure and the issue reported by de customer.The root cause of the rupture at the pebax cannot be determined; however, based on the information available, the condition observed most likely was originated in someplace external to the manufacturing environment.All units are inspected prior to leaving the facility as there are functional tests and inspections at control points based on the process flow diagram (pfd) per its part number to avoid this type of damage from leaving the facility.A manufacturing record evaluation was performed for the finished device batch number, and no internal actions were identified.The issue reported by the customer was confirmed.It should be noted that product failure is multifactorial.The instructions for use (ifu) contain the following recommendations: in order to prevent damage to the catheter tip, use the insertion tube supplied with the catheter to advance or retract the catheter through the hemostasis valve of the sheath.After insertion, slide the insertion tube back toward the handle.The force sensor of the catheter is disconnected.If the problem persists, replace the catheter cable or the catheter.As part of biosense webster's quality process, all devices are manufactured, inspected, and released to approved specifications.Explanation of codes: investigation findings: material and/or chemical problem identified (c06) / investigation conclusions: unintended use error caused or contributed to event (d1102) / component code: sleeve (g04115) were selected as related to the ¿rupture¿ in the pebax identified by bwi pal.Investigation findings: open circuit (c0205) / investigation conclusions: cause not established (d15 / component code: sensor (g03012) were selected as related to the customer's reported force issues.If additional information is received regarding this event, a supplemental 3500a report will be submitted to the fda.Manufacturer's ref.# (b)(4).
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It was reported that a patient underwent an atrial fibrillation (afib) ablation procedure with a qdot micro¿ catheter for which biosense webster¿s product analysis lab (pal) identified a rupture on the pebax.It was initially reported by the customer that the qdot micro catheter force had a problem when ablation was started.The force jumped from 20 grams to 70 grams every time, and ablation would stop.The catheter was zeroed and ablation was tried again, but the issue persisted.The cable was replaced without resolution.The catheter was replaced and the issue was resolved.The case continued.There was no patient consequence.The customer's reported force issue is not considered to be mdr reportable since the potential risk that it could cause or contribute to a serious injury or death to the operator or patient is remote.On 29-feb-2024, the bwi pal revealed that a visual inspection of the returned device found a reddish material inside the pebax and a rupture on the surface of the tip area.These findings were reviewed and assessed the ¿rupture¿ in the pebax as an mdr reportable malfunction since the integrity of the device has been compromised.
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