It was reported that the physician found it difficult to the cage into the vertebral body, and so the cage with inserter was moved cephalocaudal.The cage broke cleanly into two pieces with one piece remaining on the inserter, and the other at the vertebral body.The pieces were removed and fit together perfectly, so the physician reports no fine fragments were lost within the patient.Another product was used to complete the case with a 20 minutes delay to the surgery time.No adverse patient consequences to the patient were reported.
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Visual inspection noted that the cage had been broken into 2 solid segments.A review of the device history record for the lumbar cage found no discrepancies during the manufacturing of the product.No issues were identified during the manufacturing and release of this product that could have been contributed to the problem reported by the customer.The product was released accompanying all quality requirements.A 12-month review of the complaint trend analysis for the lumbar cage was conducted on the specific product code from this complaint as the height of the implant affects the stress profile on insertion and therefore this height is not indicative of the family or vice versa.It was noted that there were no related complaints for issues of this nature.The root cause of the lumbar cage breakage cannot positively be determined.However, as noted in the accompanying instructions for use, excessive torque, when applied to long-handle insertion tools, can cause splitting or fracture of the polymer/carbon-fiber implants.When a polymer/carbon-fiber implant is impacted or hammered into place, the broad surface of the insertion tool should be carefully seated fully against the implant.Impaction forces applied directly to a small surface of the implant could cause fracture of the implant.No corrective action/preventive action is required as there has been no issue identified in the manufacturing or release of this device, and there have been no systematic trends.Therefore, this complaint will be closed with no further action required.
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