Upon testing, the regulator exhibited inconsistent and unstable flow rates at the various flow positions when rotating the knob in both the ascending or descending directions.Upon disassembly, it was noted that there ws no evidence of internal moisture in the regulator and the orifice plate rotated freely within the housing.The positional relationship was found to be good between the knob shaft, orifice plate, flow control housing, and the body.Further inspection of the flow control mechanism found the elastomer compression sleeve, which provides the seal between the housing and the orifice plate, to be distorted or partially collapsed.When this occurs, the seal between the housing and the orifice locations on the plate can become misaligned, resulting in flow restriction and/or variability at the detent flow positions.After disassembly and removal from the housing, the compression sleeve returned closer to its original shape.Analysis has shown that this failure mode is of a delayed and intermittent nature and cycling the flow control knob has caused the unit to resume normal operations.
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