The customer reported that prior to use on a patient, when the surgical staff tested the open and close function of the device jaws, the knife blade was found to be partly detached and was protruding from the device jaws.The blade was still attached to the device, but was not functional.
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(b)(4).One used ls1020 device was received for evaluation.Visual inspection found the jaw pin was missing, allowing the jaws to misalign, thus exposing the loose knife blade.Covidien confirmed the customer's report.The sample was forwarded to engineering for further evaluation.Engineering researched the parts from the reported lot number, and found that all parts had passed incoming inspection.In addition, no other devices that received jaw pins from this lot number have been reported as having loose knives and/or missing jaw pins.No trend has been identified for this issue.The investigation identified the root cause of the reported event to be an assembly error, and the appropriate personnel were notified.
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