A medtronic representative reported that, at the beginning of a spinal fusion procedure, the imaging system shook and stopped functioning.It was reported some of the o.R.Staff noted that they heard something fall inside the imaging system.The medtronic representative reported the imaging system would not open.The surgeon opted to cancel and reschedule the procedure.
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A medtronic representative, checked the system and reported part of a sterile drape was trapped during a closure of the imaging system, causing the system to become jammed.Replacement covers, tray, hinges and springs shipped to site for resolution.On (b)(6) 2015, a medtronic representative replaced the damaged components and removed sterile drape inside of gantry.The medtronic representative then performed an imaging system check-out, all areas passed.Medtronic investigation of returned suspect gantry cable tray finds that the tray is bent, twisted and sheet metal slightly torn.Physical damage - dented, nicked, scratched, bent medtronic investigation of returned suspect louver cover finds that the louver is bent.The louver has encountered force or pressure to cause it to bend.Physical damage - dented, nicked, scratched, bent medtronic investigation of returned suspect hinges finds that the hinges are both broken at the threaded wells.Mechanical - fracture medtronic investigation of returned suspect springs finds that one spring exhibits severe stretching, the other spring exhibits stretching at the hook.Mechanical - overstretching the reported event was confirmed to be caused by sterile drape stuck in the imaging system.
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Per further engineering review, a capa was created to address the reported incident.The root cause was found to be insufficient user caution in assuring that the drapes were not caught in the gantry door.The instructions for use (ifu) that accompanies the device cautions to make sure that no part of the drape gets caught inside the door because it can cause internal failure of components.Field data was analyzed and an additional root cause was that the door components were not designed to withstand the force that can be introduced by a user, during different scenarios, regarding drapes being accidentally caught inside the gantry door.A risk assessment was completed and the assessment calculated residual risks that indicated a low risk.
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