During valve deployment of a 29mm sapien 3 valve the balloon on the commander delivery system did not completely inflate.As reported, a 29mm commander delivery system minus 1cc was prepped.There was no obvious issues or problems observed during the device preparation.However, the atrion syringe was emptied during deployment, the balloon on the commander delivery system did not fully inflate (about 2/3 inflated).The team then immediately added additional contrast to the syringe in an attempt to fully inflate the balloon but was unsuccessful.Despite the balloon not being fully inflated, the sapien 3 valve was stable the entire time.A decision was made to prep another 29mm commander delivery system minus 1cc.The delivery system was positioned for post dilation.Post dilation resulted with expansion of the valve.There was no paravalvular (pvl) or central aortic insufficiency (cai).The patient was stable throughout the procedure.
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The delivery system was returned to edwards for evaluation.During visual inspection, a separation of the balloon shaft near the y-connector was observed.A kink was observed on the strain relief, crimped balloon and on the guidewire lumen, possibly due to shipping back from the site.No other abnormalities were observed.The delivery system dimensional and all balloon shaft measurements were found to be within specification.Functional testing revealed a leak during balloon inflation as fluid was observed to leak from underneath the balloon shaft strain relief.Upon removal of the strain relief, a break in the balloon shaft was found.The complaint for delivery system leakage was confirmed.Although it is possible that the balloon shaft was bent, kinked, or pulled during the procedure to cause or propagate the observed damage, it is also possible that something occurred in the manufacturing process which may have also contributed to the break in the shaft.Since the root cause is undetermined, a corrective action investigation has been opened to continue investigation and implement any needed corrective actions.The ifu and training manuals have been reviewed and no inadequacies have been identified with regards to warning, contraindications, and the directions/conditions for the successful use of the device.
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