Though no medical/surgical intervention was required to preclude a serious injury in this event, there have been previously reported events involving a similar device that resulted in the need for medical/surgical intervention to preclude permanent damage to a body structure or permanent impairment of a body function.Therefore, this event meets the criteria for reportability per 21 cfr part 803.Production and quality testing of the handpiece was not performed as the device was unable to secure a bur in the chuck and the turbine was cracked.Dentsply was unable to duplicate or determine a cause for the complaint.The head depth dimension (.3705 +-.0005) was oversize by.002 of an inch after debris was removed.Due to lack of lubrication, friction and debris built up in the handpiece over time.The debris at the bottom of the head may have caused the head cavity dimension to be undersize and therefore causing the set to push up against the lever rendering the lever and chuck inoperable.This pressure against the cap may have caused it to loosen and separate from the handpiece.It may also have caused pressure on the bottom of the head causing the bottom dimension to open up by.002 of an inch.Cap, set components, cap end and bur end bearing components all exhibited moderate to severe amounts of debris and/or corrosion.All components were dry and lacked lubrication.
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