Nurse checked the connection, dr wanted it turned up, turned it up to 50 coag and 50 cut.Dr stated device was working better.Circulator heard a loud pop and the monopolar cord was on fire.The cord burnt all of the way through and fell to the floor.No drapes caught fire.The end that was still in the machine was pulled out.A new monopolar cord was obtained and the case went on as planned with no problems.No harm done.Case# 1 of 2.
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3/31/2016 integra investigation completed.Manufacture date unknown.Method : failure analysis, device history evaluation.Results : failure analysis.Mono polar cord returned used, showing no unusual markings and severed in half.Upon further investigation, it is noticed that the cord has been burned/melted and broken in half.There were two incidents with this customer.There was only one cord sent back due to the first cord being thrown away.This item has been discontinued.The complaint report is confirmed.Device history evaluation: dhr review was completed with all history available.Nonconforming product report / nonconforming material report history: there is no applicable nonconforming product report / nonconforming material report history.Variance authorization / deviation history: none.Engineering change order/manufacturing change order history: created a new part number for this discontinued item.Corrective action preventive action history: issued (b)(6) 2013 for cable damage resulting in fire or a potential to start a fire.Conclusion: there was a mono polar cord returned showing no unusual markings and severed in half.The complaint report is confirmed; root cause undetermined.
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