It was reported that at approximately 07:25 on (b)(6) 2016, 10 - 15 minutes after a nebulizer treatment with duoneb was started and fio2 was decreased from 100% to 50%, a fire was observed at the area of the flow sensor /expiratory port.The patient was removed from the ventilator.No injury was reported.
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The sensor and part of the device were investigated at the manufacturer.The root cause of the reported event was that combustible material solid, liquid or vapor, inside the flow sensor was deposited at or near the measurement wires of the flow sensor.These wires will be pyrolytically cleaned after nebulization.Clean wires are necessary for accurate flow measurement.Thus, the wires are heated up to approximately 900 °c.Due to the little mass of pollution deposited on the wires, the necessary energy to burn this material is very small.Thus this action happens very fast and the surface of wire supports and the flow sensor itself are not heated up under usual conditions.In this case the matrial was ignited by the hot wire (approx.900°c) during calibration.The origin of the amount of material necessary to ignite is unknown.The spirolog flow sensor measuring system was damaged.The ventilator will detect the faulty flow sensor.The user would be alerted to this condition by an audible alarm and a visual message would be posted in the display.Generally ventilation is not affected, but the necessary actions to extinguish the fire: interruption of gas supply and exchange of ventilation, had caused an interruption of ventilation.As the flow sensor is located at the expiratory port, the gas flow is not in patient direction.Also in this case the patient did not inhale flue gas.This is the first reported event of this kind in relationship with the infinity workstation v500.The instructions for use of the ventilator and the flow sensor contain several warnings and cautions concerning risk of fire in context of nebulization and cleaning.After replacing all components used for investigation the device was repaired and given back into service.
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