The freedom hospital ac power supply is a component that enables the freedom driver to be plugged into an external power source.The customer reported that the freedom hospital ac power supply overheated when plugged into any freedom driver or freedom battery charger.The customer also reported that the patient was provided with a replacement home ac power supply.There was no reported adverse patient impact.The hospital ac power supply was returned to syncardia for evaluation.Visual inspection revealed that the hypertronics connector cover was cracked.The cracked connector cover appeared to have had a repair attempt, as adhesive of unknown origin was observed on and near the crack.Testing of the hospital ac power supply confirmed the reported issue that the temperature of the hypertronics connector was elevated.The hypertronics connector was disassembled and inspected.It was observed that the power wires were fastened to the pin receptacles by a crimp process and that the wires had been tinned before crimping.The root cause for the elevated temperature was likely related to wire tinning prior to crimping.Despite the elevated connector temperature, the ac power supply provided the proper output voltage to a freedom driver.The hospital ac power supply will be returned to the supplier for additional evaluation and corrective action.This failure mode poses a low risk to the patient because it did not prevent the freedom driver from performing its life-sustaining functions.The freedom driver has redundant power sources, including multiple rechargeable onboard batteries and a car charger, and patients are provided with multiple ac power supplies.This issue will continue to be monitored and trended as part of the customer experience process.Syncardia has completed its evaluation of this complaint and is closing this file.
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