Initial visual inspection of the subject device found damage (i.E., bent flow control shaft) from impact of some nature.The unit is approximately 15.5 years old.Flow testing found no measurable flow from the outlet at any flow setting.Disassembly and inspection found a significant amount of moisture present throughout the low pressure cavities of the regulator.The cause of the failure was moisture introduced into the system after release from western.The actual source or cause of the moisture is unknown, but was most likely moisture being introduced into the cylinder system from water remaining in the cylinder after hydrostatic testing.The moisture entered the regulator control assembly and caused the nylon orifice plate to swell to the point of seizure in the flow control bonnet.In such a condition, rotation of the flow control knob resulted in the orifice plate becoming stripped from the flow control shaft so that the shaft rotated independently from the orifice plate, which resulted in the loss of flow control.
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